HyLife Pork Processing Plant
KGS Group worked with HyLife Foods to engineer a new 98,500 square foot pork processing facility that would elevate employee welfare, bring food safety practices in line with global standards, increase efficiency and maximize return on investment – while keeping existing production running.
The cornerstone of a $125 million investment, the new plant includes a modern cut floor, advanced packaging area, high‑capacity storage coolers, palletizing and shipping zones and upgraded utility spaces. KGS provided conceptual design, cost estimate and value engineering services to support project funding. Detailed design of the facility to global meat industry standards was also provided by KGS Group, as well as the design of building utility service upgrades, integration of vendor equipment, procurement management and construction engineering support for this fast-track project.
By combining state‑of‑the‑art technology with tailored engineering solutions, the project reduced waste, enhanced employee welfare and increased production capacity. It has helped HyLife transform its investment into a global competitive advantage while generating 165 permanent jobs for the local community. Delivered through a fully multidisciplinary approach, the project was completed on time and on budget.
Project Highlights
- Improved plant efficiency – increased throughput of 1250 hogs/day (to 7,500 hogs/day)
- Integration of cutting-edge processing equipment reducing repetitive strain and increasing yield per carcass
- Over 1.1 kilometres of conveyance equipment providing efficient and linear material handling
- Local job creation for construction trades – 90% Manitoba sourced with 45% from the local Westman region
RAS Piping Refurbishment at the North End Water Pollution Control Centre
KGS Group led the renewal of almost 2,000 feet of aging Return Activated Sludge (RAS) piping at the City of Winnipeg’s North End Water Pollution Control Centre. This is the city’s oldest and largest wastewater facility, constructed in 1937. The work addressed leaks and structural risk in a critical system that supports treatment for 70% of Winnipeg’s wastewater.
The KGS team did a condition assessment and determined the best solution was a Carbon Fiber Reinforced Polymer external repair system. This solution had not been used on many large-scale, industrial/wastewater applications prior to this project.
After coordinating the design, KGS Group oversaw construction within one year, successfully refurbishing the RAS system for another 25+ years of operation. The plant remained in operation throughout construction to prevent wastewater overflow into the Red River.
Project Highlights
- Renewal of almost 2,000 feet of over 30-year-old, leaking Return Activated Sludge (RAS) piping using Carbon Fiber Reinforced Polymer external repair system
- Plant remained operational throughout construction
- More than 25 years of added service life to the North End Water Pollution Control Centre, which treats 70% of Winnipeg’s wastewater (approximately 187.5 million litres daily)
- Reduced the risk of wastewater overflow into the Red River